How to Change the Fuel Pump on a Ford Windstar

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The fuel pump of a Ford Windstar is the one in charge of providing the necessary pressure to the fuel system for its proper operation. However, the internal parts of the pump can corrode after a few years of service and will not provide the necessary pressure. Keep reading and learn everything you need to change the fuel pump on a Ford Windstar.

And the fuel pump has problems and it gets damaged, you won’t be able to start the engine and you’ll have to replace the pump, which is inside the fuel tank. This job is not simple, but with the right tools even you can do it.

Steps to change the fuel pump on a Ford Windstar

Replacing The Fuel Pump On A Ford Windstar
Ford Windstar

After you have the proper replacement for your particular car model, follow these steps to correctly change the fuel pump on your Ford Windstar.

  1. First you need to loosen the fuel tank cap.
  1. Then you must disconnect with your hand the vacuum hose of the fuel pressure regulator. You should also know that the regulator is located on the fuel rail that leads to the gasoline injectors, between the engine compartment.
  1. Now connects a manual vacuum pump to the fuel pressure regulator and draws 25 in. Hg of vacuum to the regulator. Next you must separate the vacuum pump from the regulator and connect the vacuum hose again.
  1. Drain as much of the gas from the tank itself through the filler neck into an approved tank (or bucket) using a handheld siphon pump.
  1. Raise the rear area of ​​the vehicle with a floor jack, and then support it on top of two jack stands.
  1. Then support the gas tank with the floor jack. and separate the tank straps with the help of a ratchet, ratchet extension and also a socket.
  1. You must lower the gas tank enough to separate the lines carrying the gas, the vapor line, and also unplug the pump electrical connector from the fuel sender unit/pump assembly on the top surface of the tank.
  1. Then lower the gas tank and separate the assembly from the sender/pump unit Using a locking ring prying tool, turn the locking ring counterclockwise.
  1. You have to lift the whole of the sender/pump unit from the tank and remove the gasket.
  1. remove the fuel pump assembly using slip joint pliers and also a screwdriver.
  1. Time to mount the new fuel pump to the unit assembly transmitter/pump using slip joint pliers and a simple screwdriver.
  1. Now apply a light coating of automotive grease to the new gasket to hold it in place and place the gasket in the opening in the tank assembly.
  1. Then place the sender/pump unit assembly back where it was and turn the lock ring clockwise with a tool used to remove the lock ring.
  1. Now raise the gas tank with the floor jack enough to be able to make the connections for the fuel lines, the vapor line and the electrical connector of the fuel pump.
  1. Put the fuel tank in place and proceed to connect the tank straps using the ratchet, the ratchet extension and also the socket.
  1. Lower the Windstar.
  1. Fill the gas tank with at least 10 gallons of gasoline.
  1. Turn the ignition key and start the car for three seconds and then turn off the vehicle. You must repeat this action at least 10 times to increase the pressure in the fuel system.
  1. Finally check if there are any leaks, and if there are, correct them.

Tips

Now that you’ve learned how to change the fuel pump on a Ford Windstar you should know that if you don’t have access to one lock ring toolyou can rent it at a local auto parts store.

warnings

When you change the fuel pump on your Ford Windstar, you must be sure that it is working away from appliances that emit open flamessuch as dryers and water heaters, and thus prevent a potential accident.

The fuel pump of a Ford Windstar is the one in charge of providing the necessary pressure to the fuel system for its proper operation. However, the internal parts of the pump can corrode after a few years of service and will not provide the necessary pressure. Keep reading and learn everything you need to change the fuel pump on a Ford Windstar.

And the fuel pump has problems and it gets damaged, you won’t be able to start the engine and you’ll have to replace the pump, which is inside the fuel tank. This job is not simple, but with the right tools even you can do it.

Steps to change the fuel pump on a Ford Windstar

Replacing The Fuel Pump On A Ford Windstar
Ford Windstar

After you have the proper replacement for your particular car model, follow these steps to correctly change the fuel pump on your Ford Windstar.

  1. First you need to loosen the fuel tank cap.
  1. Then you must disconnect with your hand the vacuum hose of the fuel pressure regulator. You should also know that the regulator is located on the fuel rail that leads to the gasoline injectors, between the engine compartment.
  1. Now connects a manual vacuum pump to the fuel pressure regulator and draws 25 in. Hg of vacuum to the regulator. Next you must separate the vacuum pump from the regulator and connect the vacuum hose again.
  1. Drain as much of the gas from the tank itself through the filler neck into an approved tank (or bucket) using a handheld siphon pump.
  1. Raise the rear area of ​​the vehicle with a floor jack, and then support it on top of two jack stands.
  1. Then support the gas tank with the floor jack. and separate the tank straps with the help of a ratchet, ratchet extension and also a socket.
  1. You must lower the gas tank enough to separate the lines carrying the gas, the vapor line, and also unplug the pump electrical connector from the fuel sender unit/pump assembly on the top surface of the tank.
  1. Then lower the gas tank and separate the assembly from the sender/pump unit Using a locking ring prying tool, turn the locking ring counterclockwise.
  1. You have to lift the whole of the sender/pump unit from the tank and remove the gasket.
  1. remove the fuel pump assembly using slip joint pliers and also a screwdriver.
  1. Time to mount the new fuel pump to the unit assembly transmitter/pump using slip joint pliers and a simple screwdriver.
  1. Now apply a light coating of automotive grease to the new gasket to hold it in place and place the gasket in the opening in the tank assembly.
  1. Then place the sender/pump unit assembly back where it was and turn the lock ring clockwise with a tool used to remove the lock ring.
  1. Now raise the gas tank with the floor jack enough to be able to make the connections for the fuel lines, the vapor line and the electrical connector of the fuel pump.
  1. Put the fuel tank in place and proceed to connect the tank straps using the ratchet, the ratchet extension and also the socket.
  1. Lower the Windstar.
  1. Fill the gas tank with at least 10 gallons of gasoline.
  1. Turn the ignition key and start the car for three seconds and then turn off the vehicle. You must repeat this action at least 10 times to increase the pressure in the fuel system.
  1. Finally check if there are any leaks, and if there are, correct them.

Tips

Now that you’ve learned how to change the fuel pump on a Ford Windstar you should know that if you don’t have access to one lock ring toolyou can rent it at a local auto parts store.

warnings

When you change the fuel pump on your Ford Windstar, you must be sure that it is working away from appliances that emit open flamessuch as dryers and water heaters, and thus prevent a potential accident.

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