How to Change the Brake Rotors on a Ford Aerostar

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do you want to know how to change brake rotors on a ford aerostar? The brake rotors on an older Ford Aerostar van, which the brake calipers and pads press against, must have a smooth finish to function properly.

If a brake rotor on the van has deep grooves from worn brakes and cannot be painted further down, the rotor needs to be replaced. One rotor has the caliper mounted on it and the wheel in front of it, requiring you to remove both before removing and changing the rotor.

How to Change the Brake Rotors on a Ford Aerostar

To change the brake rotors on a Ford Aerostar minivan you need to follow these steps:

  1. Raise and support the front of the truck on the jack stands. Remove the rotor wheel; Loosen the lug nuts before jacking up the vehicle, this will make the wheel easier to remove. It draws some of the brake fluid from the master cylinder.
  1. Disconnect and remove the brake caliper from the rotor. Compress the caliper piston into its bore with a C-clamp, then drive the caliper bolts out with a hammer and caliper bolt removal tool, starting with the top bolt. Remove the caliper and hang it somewhere safe from a strong cable, don’t hang it from the brake hose.
  1. Remove the cap in the center of the rotor hub with locking pliers. Remove the cotter pin from the shaft with large pliers, remove the castellated retainer and retaining nut, remove the flat washer with a hooked tool, and remove the outer hub bearings.
  1. Remove the rotor from the shaftmaking sure not to slide the inner bearings through the axle threads.
  1. Put the new hub and rotor on the shaft, keeping it centered on the shaft so as not to damage the threads or the shaft retainer. Replace the washer and retaining nut, making sure the nut is tight enough to secure the rotor while it is allowed to spin, then reattach the retainer, cotter pin, and cap.
  1. Reconnect the caliper to the rotor, first cleaning any dirt from the mounting surfaces. Use the new caliper pins by placing each pin between the slots in the caliper and the axle and tapping them in with a hammer until the caliper retaining tabs touch the face of the axle. Start with the top pin.
  1. Again reinstall the wheel on the truck, tightening the studs to between 85 and 115 foot-pounds. Lower the truck, fill the brake master cylinder if necessary, and check that the brakes are working properly.

And finally this is the way how you can change the brake rotors on a Ford Aerostar!

Ford Aerostar LWB 1992 - 1997
Ford Aerostar LWB 1992 – 1997

You can also read about the: Steps to Troubleshoot a 1994 Ford Aerostar

do you want to know how to change brake rotors on a ford aerostar? The brake rotors on an older Ford Aerostar van, which the brake calipers and pads press against, must have a smooth finish to function properly.

If a brake rotor on the van has deep grooves from worn brakes and cannot be painted further down, the rotor needs to be replaced. One rotor has the caliper mounted on it and the wheel in front of it, requiring you to remove both before removing and changing the rotor.

How to Change the Brake Rotors on a Ford Aerostar

To change the brake rotors on a Ford Aerostar minivan you need to follow these steps:

  1. Raise and support the front of the truck on the jack stands. Remove the rotor wheel; Loosen the lug nuts before jacking up the vehicle, this will make the wheel easier to remove. It draws some of the brake fluid from the master cylinder.
  1. Disconnect and remove the brake caliper from the rotor. Compress the caliper piston into its bore with a C-clamp, then drive the caliper bolts out with a hammer and caliper bolt removal tool, starting with the top bolt. Remove the caliper and hang it somewhere safe from a strong cable, don’t hang it from the brake hose.
  1. Remove the cap in the center of the rotor hub with locking pliers. Remove the cotter pin from the shaft with large pliers, remove the castellated retainer and retaining nut, remove the flat washer with a hooked tool, and remove the outer hub bearings.
  1. Remove the rotor from the shaftmaking sure not to slide the inner bearings through the axle threads.
  1. Put the new hub and rotor on the shaft, keeping it centered on the shaft so as not to damage the threads or the shaft retainer. Replace the washer and retaining nut, making sure the nut is tight enough to secure the rotor while it is allowed to spin, then reattach the retainer, cotter pin, and cap.
  1. Reconnect the caliper to the rotor, first cleaning any dirt from the mounting surfaces. Use the new caliper pins by placing each pin between the slots in the caliper and the axle and tapping them in with a hammer until the caliper retaining tabs touch the face of the axle. Start with the top pin.
  1. Again reinstall the wheel on the truck, tightening the studs to between 85 and 115 foot-pounds. Lower the truck, fill the brake master cylinder if necessary, and check that the brakes are working properly.

And finally this is the way how you can change the brake rotors on a Ford Aerostar!

Ford Aerostar LWB 1992 - 1997
Ford Aerostar LWB 1992 – 1997

You can also read about the: Steps to Troubleshoot a 1994 Ford Aerostar

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